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Manufacturing Execution System

Manufacturing Execution System, or MES for short, is a comprehensive and dynamic manufacturing system that monitors, tracks, documents and controls all phases of a production process, from raw material to finished product.

 

MES software acts as a connecting layer between PLM, ERP systems (IT) and machines (OT). This software layer optimises the efficiency and quality of the production process, leading to increased productivity and profitability. 

Manufacturing Execution System, or MES for short, is a comprehensive and dynamic manufacturing system that monitors, tracks, documents and controls all phases of a production process, from raw material to finished product.


MES software acts as a connecting layer between PLM, ERP systems (IT) and machines (OT). This software layer optimises the efficiency and quality of the production process, leading to increased productivity and profitability. 

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The Advantages of MES Software

MES software is at the heart of your manufacturing business, where all the data surrounding the production process comes together. With this data, you can improve the production process in a targeted way and strive for operational excellence. To achieve operational excellence, it is essential to get a grip on customer satisfaction, employee satisfaction, commercial impact and raw material use efficiency. Below are a few benefits of MES software that can support you in this optimisation drive. 
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Composable MES Lite

Greater Scalability

Manufacturers can add, replace, or reconfigure MES components independently as operational needs change. For example, a plant could introduce advanced quality management or machine monitoring without replacing the entire MES stack. This reduces long-term lock-in and supports phased digital transformation. 

Faster Deployment

A composable MES enables manufacturers to implement new capabilities more quickly by deploying only the functionality they need, when they need it. This modular approach supports faster upgrades, easier process optimisation, and continuous innovation without major disruption to existing operations. 

Improved Integration Across Systems

Composable MES architectures are usually built around interoperability standards and APIs, making it easier to connect with ERP, PLM, IoT platforms, analytics tools, and automation systems. This helps create a more unified data flow between operational technology (OT) and IT environments. 

Lower Operational Risk

In a monolithic MES, changes or failures can affect the whole platform. In a composable model, components are more isolated, so updates or issues in one module are less likely to disrupt the entire manufacturing operation. It also allows organisations to modernise incrementally instead of undertaking high-risk “rip and replace” projects. 

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Services We Offer

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Mendix Low-Code

Mendix enables rapid, low-code customization of a MES, allowing manufacturers to tailor workflows, user interfaces, and logic without complex coding. This flexibility accelerates deployment, simplifies integration with existing systems, and adapts MES to specific operational needs.

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Mendix Teamcenter Integration

A MES connects with Teamcenter to ensure a seamless flow of product and process data from engineering to execution, enabling full traceability and faster change management. Mendix enhances this integration with low-code customization, making it easier to adapt MES workflows to specific business and system requirements.

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SAP S/4HANA

A MES seamlessly integrates with SAP to connect shop floor operations with enterprise resource planning in real time. This alignment ensures accurate production data, improved traceability, and faster decision-making across the entire manufacturing process.

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Boomi

Boomi connects a MES with enterprise systems like ERP, PLM, and IoT platforms through scalable, low-code integration. This ensures real-time data flow across applications, streamlining operations and enabling faster, more informed decision-making on the shop floor.

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AI Assistant

An AI assistant enhances a MES by providing real-time insights, predictive analytics, and intelligent recommendations directly within the production environment. This supports faster decision-making, reduces downtime, and helps optimize quality and efficiency across manufacturing operations.

Digitize Your Production

MES Lite offers a fast, flexible route to digitising your production. It integrates easily with existing systems, providing rapid insights into your processes and enabling quick optimisations. When combined with Management Consulting and Data & Analytics services, it accelerates your digital transformation.

With over 40 configurable modules, MES Lite is highly adaptable, start with a standard setup and scale as needed. Built on the Mendix platform and compatible with various ERP systems, it supports seamless customisation to match your unique production workflows.

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PLM, ERP and MES Integrations

Together, ERP, PLM, and MES form a unified digital backbone that covers everything from finance and procurement to production logistics and supply chain visibility. This ecosystem can be expanded further through integrations with other OT and IT sources, such as Bill of Materials portals, enabling more accurate forecasting across sales, resource planning, and production.

While ERP helps determine what to produce, MES takes that input and connects it to real-time factory data, showing how to produce it more efficiently, with less waste and greater profitability.

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MES and Smart Manufacturing

Smart manufacturing uses cloud connectivity and IIoT to enable systems, equipment, and products to communicate and optimise production autonomously.

MES plays a central role by connecting the digital (IT) and physical (OT) layers. With real-time data from connected devices and cloud integration, manufacturers can monitor, adapt, and improve operations from any location.
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Modular, Scalable MES Built on Mendix

Factorise is a next-generation, modular MES solution built on the Mendix Low-Code platform, designed to accelerate digital transformation in manufacturing. By connecting IT and OT, the Factorise platform enables real-time data capture, faster decision-making, and continuous process optimisation across the shop floor.

With ready-to-deploy apps for lean manufacturing, issue resolution, and production performance monitoring, Factorise empowers manufacturers to reduce waste, improve efficiency, and scale smart manufacturing initiatives with speed and flexibility.
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Who We Have Helped

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VolkerWessels partnered with Emixa to implement advanced data platforms, enhancing project insights and decision-making. 

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Hanab Connectivity Solutions (3)

Hanab collaborated with Emixa to implement a new cloud-based ERP system, optimizing operations and sustainability. 

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VORM.pn

VORM engaged Emixa to enhance project control and efficiency in affordable housing developments through digital solutions. 

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Frequently Asked Questions

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A Manufacturing Execution System, or MES, is a comprehensive and dynamic system that monitors, tracks, documents and controls all steps of a production process, from raw materials to finished goods. 

MES Light provides an efficient and flexible solution for manufacturing companies looking to optimise their processes without the complexity of traditional systems.

MES Light enables manufacturing companies to make adjustments even faster and manage their production environment more effectively.

Emixa's partership with Factorise enables us to deliver a composable Cloud MES solution with 40+ modules that always suits the needs of your shopfloor. 

Overall Equipment Effectiveness (OEE) can be improved by optimising machine availability, performance and quality.

This starts with identifying and minimising downtime through regular maintenance and quick breakdown analysis. It is also important to analyse production processes and eliminate bottlenecks so that machines can run at their optimal speed.

If you have a complex production process, this can be challenging. Our Management Consulting and Data & Analytics colleagues are happy to help you optimise towards operational excellence.